Polaris PB

High-Speed Production Line for Single- and Double-Sided Hot Lamination. For Paper and Cardboard in B1 Format  The line consists of a feeder, laminator, separator, and automatic stacker.

A high production speed of 60 m/min and two independent laminating units  are the key advantages of the Polaris PB system.
The synchronised operation of the feeder head and front lays ensures precise sheet alignment, while the two separate laminating stations, equipped with large-diameter cylinders and 6-ton pressure provide outstanding lamination quality.  

Polaris PB can process laminated sheets up to 760mm wide (B1 format). The feeder features front lays (with optional side lays) and servo-driven heads. The laminator cylinders are fitted with an electromagnetic brake and heated by electric band heaters.Sheet separation is achieved through laminate perforation (independent for each web) and an asymmetrically closing roller system. During single-sided lamination, an efficient de-curl bar ensures sheet flatness. 

Why choose this device?

  • Fully automatic line for 1 and 2-sided lamination of B1 sheets,
  • ensures high production efficiency thanks to a laminating speed of up to 60 m/min.
  • Modular design, convenient for the operator and very helpful for servicing.
  • Standard operation in a "pallet-to-pallet" system.
  • provides precise control of the electric heating system.
  • Pneumatically adjustable rollers.
  • Clear, touch-screen operator panel, separate for the laminator and stacker.
  • Massive, stable machine construction. 

Format

B1

Lamination

double-sided

Stan

new

Palette feeder

palette feeder - standard

Landscape format

landscape - no

Functions and Optional Equipment

  • upper rewinder for foiling,
  • lower rewinder (assisting with thin sheet lamination) 
  • pneumatic film unwinding shafts,
  • operation in a pallet-to-pallet system,
  • Independently controlled automatic stacker,
  • Side knife for film trimming
  • Deionising bar,
  • Deionising nozzle,
  • Industry 4.0

Characteristics

  • Dimensions [L/W/H]: 8150/1465/1510 mm
  • Weight: 3000 kg
  • Maximum laminating speed: 60 m/min
  • Maximum sheet size: 760 x 1050 mm 
  • Minimum sheet size: 210 x 220 mm
  • Minimum substrate weight: 115 g/m² 
  • Maximum substrate weight: 600 g/m²
  • Operating temperature range: 70 / 140 ºC
  • Steel, chrome-plated cylinder
  • Heating system: electric band heaters
  • Touch-screen control panel
  • Sheet feeding accuracy: ±2,0 mm
  • Electricity consumption: 25,6 kW,  @400V
  • Compressed air consumption: 25 m³/h , @7 bar
  • Effective, adjustable de-curl bar