Polaris 1050

High-performance production line for automatic hot lamination of paper and cardboard sheets in large formats — B1 and up to 1050 x 1050 mm. The lamination line consists of: pallet feeder, laminator, separator, and automatic stacker

A high production speed of 60 m/min goes hand in hand with excellent precision and lamination quality — ensured by features such as  ynchronised operation of the feeder head and front lays, stable sheet positioning before alignment, large-diameter cylinder, and 6-ton pressure from the laminating rollers.

Polaris 1050 allows lamination of sheets up to 1050 mm wide ((B1 format in landscape orientation). The feeder is equipped with front lays (with optional side lays) and servo-driven heads. The laminator cylinder features an electromagnetic brake and is heated by electric band heaters, ensuring consistent temperature and reliable performance. An effective breaking bar guarantees sheet flatness during the lamination process. Separation is achieved through a laminate perforator and an asymmetrically closing roller system, providing accurate and efficient sheet handling.

Why choose this device?

  • Fully automatic line for lamination of 1050x1050 mm sheets,
  • ensures high production efficiency thanks to a laminating speed of up to 60 m/min.
  • Modular design, convenient for the operator and very helpful for servicing.
  • Standard operation in a "pallet-to-pallet" system.
  • provides precise control of the electric heating system.
  • Pneumatically adjustable rollers.
  • Clear, touch-screen operator panel, separate for the laminator and stacker.
  • Massive, stable machine construction. 

Format

B1

Lamination

single-sided

Stan

new

Palette feeder

palette feeder - standard

Landscape format

landscape - yes

Functions and Optional Equipment

  • upper rewinder for foiling,
  • lower rewinder (assisting with thin sheet lamination) 
  • pneumatic film unwinding shafts,
  • operation in a pallet-to-pallet
  • Independently controlled automatic stacker,
  • Side knife for film trimming 
  • Deionising bar,
  • Deionising nozzle,
  • Industry 4.0

Characteristics

  • Dimensions [L/W/H]: 6810/2115/1510 mm
  • Weight: 3300 kg
  • Maximum laminating speed: 60 m/min
  • Maximum sheet size: 1050 x 1050 mm
  • Minimum sheet size: 210 x 220 mm
  • Minimum substrate weight: 115 g/m² 
  • Maximum substrate weight: 600 g/m²
  • Operating temperature range: 70 / 140 ºC
  • Steel, chrome-plated cylinder
  • Heating system: electric band heaters
  • Touch-screen control panel
  • Sheet feeding accuracy: ±2,0 mm
  • Electricity consumption: 21,0 kW,  @400V
  • Compressed air consumption: 30 m³/h ,  @7 bar
  • Effective, adjustable de-curl bar